Generating(profile)-grinding machines
machines customised for your requirements
Most of the following solutions combine continuous generating grinding and discontinuous profile grinding in one machine. For the grinding of your gears, shafts, rotors and special profiles KAPP NILES offers best suitable profile grinding machine and generating gear grinding machine. KAPP NILES generating gear grinding machines are best suitable for the medium and large batch production of gears with very high precision in conjunction with high productivity.
KNG 350 series
KNG 350 expert
Gear centre
- Application of dressable tools with high cutting speeds
- Integrated workpiece handling to ensure minimal non-productive times
- Functional, ergonomic machine design with compact footprint
| max. tip diameter [mm] | module range [mm] | batch size | processing method | |
|---|---|---|---|---|
| KNG 350 expert | 350 | 0.5 - 6 | prototype to large series | generating grinding |
KNG 350 flex
Gear centre
- Grinding spindle with counter bearing for large grinding worms
- Digital support for optimisation of set-up process
- Flexibility through external and internal grinding
| max. tip diameter [mm] | module range generating / profile [mm] | batch size | processing method | |
|---|---|---|---|---|
| KNG 350 flex | 350 (400) | 0.5 - 8 / 0.5 - 10 | prototype to large series | generating and profile grinding |
KNG 350 flex HS
Gear centre
- Flexibility through generating and profile grinding
- Significantly reduced non-productive times through a machine-integrated loading device
- Highest grinding quality and productivity even when using small tools
| max. tip diameter [mm] | module range generating / profile [mm] | batch size | prototype to large series | |
|---|---|---|---|---|
| KNG 350 flex HS | 350 | 0.5 - 6 / 0.5 - 8 | prototype to large series | generating and profile grinding |
KX series
KX DYNAMIC series
Gear centres
- Automatic change of clamping devices
- Multifunction-axis to discharge measured and tested parts
- Pick-up concept and integrated automation enable fastest changing times
| max. tip diameter [mm] | module range [mm] | batch size | processing method | |
|---|---|---|---|---|
| KX 100 DYNAMIC | 125 | 0.5 - 4.5 | medium and large series | generating grinding |
| KX 260 DYNAMIC | 260 | 0.5 - 6 |
KX TWIN series
Gear centres
- Twin spindle concept with rotary indexing table
- Minimal non-productive times
- Flexible connection to different concepts of automation
| max. tip diameter [mm] | module range [mm] | batch size | processing method | |
|---|---|---|---|---|
| KX 160 TWIN (HS) | 170 | 0.5 - 4.5 | medium and large series | generating and profile grinding |
| KX 260 TWIN (HS) | 260 | 0.5 - 6 |
KX 300 P
Gear centre
- Highest flexibility due to various machining processes
- Flexible connection to different automatic loading solutions
- Direct drives in tool spindle and workpiece spindle
| max. tip diameter [mm] | module range generating / profile [mm] | batch size | processing method | |
|---|---|---|---|---|
| KX 300 P | 350 | 0.5 - 8 / 0.5 - 10 | prototype to medium series | generating and profile grinding |
KX 500 FLEX
Gear centre
- Machining of gears and special profiles
- Highest flexibility with the use and combination of different machining processes
- High level of quality from prototype to serial production
| max. tip diameter [mm] | module range generating / profile [mm] | batch size | processing method | |
|---|---|---|---|---|
| KX 500 FLEX | 500 | 0.5 - 8 / 0.5 - 12 | prototype to medium series | generating and profile grinding |
ZX series
ZX series
Gear centres
- Highest flexibility thanks to the use of different machining processes
- Manual or automated loading
- Cylindrical and conical external gears
| max. tip diameter [mm] | module range generating / profile [mm] | batch size | processing method | |
|---|---|---|---|---|
| ZX 630 / 800 / 1000 | 650 / 800 / 1,000 | 0.5 - 12 / 0.5 - 15 | prototype to medium series | generating and profile grinding |
RX series
