Generating(profile)-grinding machines

machines customised for your requirements

Most of the following solutions combine continuous generating grinding and discontinuous profile grinding in one machine. For the grinding of your gears, shafts, rotors and special profiles KAPP NILES offers best suitable profile grinding machine and generating gear grinding machine. KAPP NILES generating gear grinding machines are best suitable for the medium and large batch production of gears with very high precision in conjunction with high productivity.

KNG 350 series

KNG 350 expert

Gear centre

  • Application of dressable tools with high cutting speeds
  • Integrated workpiece handling to ensure minimal non-productive times
  • Functional, ergonomic machine design with compact footprint
  max. tip diameter
[mm]
module range
[mm]
batch size processing method
KNG 350 expert 350 0.5 - 6 prototype to large series generating grinding

KNG 350 flex

Gear centre

  • Grinding spindle with counter bearing for large grinding worms
  • Digital support for optimisation of set-up process
  • Flexibility through external and internal grinding
  max. tip diameter
[mm]
module range
generating / profile [mm]
batch size processing method
KNG 350 flex 350 (400) 0.5 - 8 / 0.5 - 10 prototype to large series generating and profile grinding

KNG 350 flex HS

Gear centre

  • Flexibility through generating and profile grinding
  • Significantly reduced non-productive times through a machine-integrated loading device
  • Highest grinding quality and productivity even when using small tools
  max. tip diameter
[mm]
module range
generating / profile [mm]
batch size prototype to large series
KNG 350 flex HS 350 0.5 - 6 / 0.5 - 8 prototype to large series generating and profile grinding

KX series

KX DYNAMIC series

Gear centres

  • Automatic change of clamping devices
  • Multifunction-axis to discharge measured and tested parts
  • Pick-up concept and integrated automation enable fastest changing times
  max. tip diameter
[mm]
module range
[mm]
batch size processing method
KX 100 DYNAMIC 125 0.5 - 4.5 medium and large series generating grinding
KX 260 DYNAMIC 260 0.5 - 6

KX TWIN series

Gear centres

  • Twin spindle concept with rotary indexing table
  • Minimal non-productive times
  • Flexible connection to different concepts of automation
  max. tip diameter
[mm]
module range
[mm]
batch size processing method
KX 160 TWIN (HS) 170 0.5 - 4.5 medium and large series generating and profile grinding
KX 260 TWIN (HS) 260 0.5 - 6

KX 300 P

Gear centre

  • Highest flexibility due to various machining processes
  • Flexible connection to different automatic loading solutions
  • Direct drives in tool spindle and workpiece spindle
  max. tip diameter
[mm]
module range
generating / profile [mm]
batch size processing method
KX 300 P 350 0.5 - 8 / 0.5 - 10 prototype to medium series generating and profile grinding

KX 500 FLEX

Gear centre

  • Machining of gears and special profiles
  • Highest flexibility with the use and combination of different machining processes
  • High level of quality from prototype to serial production
  max. tip diameter
[mm]
module range
generating / profile [mm]
batch size processing method
KX 500 FLEX 500 0.5 - 8 / 0.5 - 12 prototype to medium series generating and profile grinding

ZX series

ZX series

Gear centres

  • Highest flexibility thanks to the use of different machining processes
  • Manual or automated loading
  • Cylindrical and conical external gears
  max. tip diameter [mm] module range
generating / profile [mm]
batch size processing method
ZX 630 / 800 / 1000 650 / 800 / 1,000 0.5 - 12 / 0.5 - 15 prototype to medium series generating and profile grinding

RX series

RX series

Rotor grinding machines

  • compact automation concept with integrated deburring station
  • Roughing and finishing in one set-up
  max. outer diameter
[mm]
max. workpiece length
[mm]
batch size processing method
RX 120 120 425 medium series generating and profile grinding
TOP
subscribe Newsletter