Boost your rotor grinding efficiency
Discover how our CBN profile grinding wheels pro series solves key challenges in rotor machining – with measurable results.
Faster process time for roughing
Challenge 1: Heat generation during roughing
In rotor machining, rough grinding often generates significant heat. To compensate, the grinding technology must be adapted – at the cost of longer cycle times.
Our solution:
Our newly developed CBN for roughing significantly reduces heat generation during grinding contact. In initial application scenarios, we were able to reduce grinding time up to 30 %.
This solution gives you additional advantages:
- Specifically developed to unlock the full potential of the KAPP NILES RX rotor grinding machine series
- Efficiently handle large stock removal – even on precast rotor profiles
- Quickly machine prototypes from solid material
Longer tool life for finishing
Challenge 2: Limited tool life in finishing
In the finishing process, grinding tools are subject to wear – resulting in replacement and setup time.
Our solution:
The innovative CBN structure for finishing measurably reduces wear. In initial application scenarios, the tool life in the finishing process was increased by an average of 200 % – with consistent component quality.
Available individually – or as a performance package
The new CBN profile grinding wheels pro for roughing and finishing can be used independently or as a combined pro line. Choose the setup that brings the greatest benefit to your production.
The combination of both grinding wheels on a KAPP NILES RX rotor grinding machine offers the most effective rotor grinding configuration available today for series production.
Key Benefits
✅ Cycle time reduction in roughing
✅ Lean production by using precast rotors
✅ Efficient machining of precast rotors
✅ Longer tool life in finishing
✅ Existing tools can be updated
✅ Proven in industrial use – ready for your shop floor
✅ Available individually or as a combined pro line
Contact
Axel Köhler
Technical Product Manager
‘I will be pleased to show you how to increase your efficiency with our CBN profile grinding wheels pro.’