ZE 800

 

Profile gear grinding machine; smallest footprint and optimal access; electrical direct drive and hydrostatic as option; external / internal gears and special profiles; highest flexibility - from drive technology to wind power.

machine concept

The NILES gear profile grinding machines of the ZE Series are designed for precise grinding of external and internal gears. The ZE machine represents accuracy, long lifetime and ergonomics.

All ZE machines are equipped with coolant filtration unit, dresser, tailstock, measuring system, balancing unit, acoustic emission sensor, and comprehensive software for grinding and measuring of involute profiles. The compact, ergonomic design enables all operation and set-up from the shop floor. A rotary table with electrical direct drive, hydrostatic bearings and large table bores are all features of the ZE. The machine perfectly suited for customer-specific requirements, from prototype grinding, to small batches or series production.

All machines of the ZE series can be equipped with internal gear grinding attachment. From standard applications to customer-specific grinding tasks, NILES will provide the right solution for your requirements.

Profile gear grinding machine; smallest footprint and optimal access; electrical direct drive and hydrostatic as option; external / internal gears and special profiles; highest flexibility - from drive technology to wind power.

Multiple spindle configurations are available. The machine can be equipped with a stronger motor and grinding spindle and optimised axes with increased stroking speed for productive grinding of large module workpieces. Gears with short run-out or workpieces with interfering shoulders can be ground with a spindle and wheel adaptor for the smallest grinding wheels. Uses dressable wheels or KAPP CBN grinding wheels.

control and software

The Siemens Sinumerik 840D control system is equipped with an operator-friendly menu-driven user interface, developed by KAPP NILES to match the specific machining requirements.

measuring system

A measuring system comes standard with the ZE machine.

type

max. tip 
diameter [mm]

module range 
[mm]

max. face 
width [mm]

max. helix 
angle [deg] 

ZE 800  

 800

15 / 20 / 25

600

-45 / +120

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